servo hydraulic shaping machine (Wet Press) – High-Precision Molding Equipment for Premium Packaging Solutions This advanced servo hydraulic shaping machine, commonly referred to as a wet press, is engineered for high-end molded pulp manufacturing applications across consumer electronics, medical, automotive, and luxury packaging industries. Designed with German precision engineering and Japanese servo control technology, it delivers consistent surface finish, dimensional accuracy, and operational efficiency—making it the ideal choice for manufacturers targeting sustainable, premium-grade packaging solutions in global markets. Key Features & Technical Advantages Equipped with a four-column structure featuring chrome-plated columns (80mm diameter), this industrial shaping press ensures exceptional parallelism within 0.05mm, minimizing mold wear and enhancing product uniformity. The intelligent servo motor system (11–22kW variable frequency drive) enables precise pressure regulation up to 300 tons, while temperature control ranges from 50°C to 220°C with ±1°C accuracy—critical for achieving optimal fiber bonding during the wet-forming process. With production speeds of 8–12 cycles per minute and an adaptive pressure compensation mechanism, cycle times are reduced by up to 25% compared to traditional hydraulic presses. The robust frame uses ductile iron components (HT250 grade) with heat-treated critical parts for extended service life under continuous operation. A 200–300L oil reservoir supports stable hydraulic performance at working pressures between 12–25MPa, while energy consumption remains 30% lower than conventional models, aligning with eco-conscious production goals. An integrated 12-inch industrial touchscreen HMI and PLC-based control system allow real-time monitoring of temperature, pressure, and cycle data, with storage capacity for over 100 programs and export capabilities for quality assurance tracking. Extended Capabilities & Customization Beyond standard digital product trays and industrial packaging inserts, this wet press excels in producing specialized molded pulp items such as cosmetic packaging inserts, sterile medical device containers, automotive protective trays, and food-service packaging. Mold areas can be customized up to 1000×800mm, and optional features like multi-zone heating (up to 8 zones), thermal oil systems, water-cooled molds, and compressed air integration (0.7–1.0MPa) ensure flexibility across diverse material types and thicknesses. Ideal Applications Manufacturers seeking to produce high-quality, sustainable packaging for premium sectors—including electronics, healthcare, cosmetics, and food service—will benefit from this machine’s ability to consistently deliver smooth surfaces, tight tolerances, and reliable repeatability. Whether used in standalone production lines or integrated into automated systems, its modular design supports seamless scalability and efficient workflow management. User Feedback Operators report improved yield consistency, reduced scrap rates, and enhanced mold longevity due to the machine’s accurate temperature and pressure profiles. Maintenance personnel appreciate the centralized lubrication system, predictive diagnostics, and quick-access panels that reduce downtime and support proactive servicing. Many users highlight the intuitive interface and remote troubleshooting capability as key factors in minimizing operational disruptions and maximizing uptime. Frequently Asked Questions What makes this wet press superior to conventional hydraulic presses? It combines servo-driven precision with intelligent control algorithms, offering better repeatability, faster cycles, and lower energy use—all supported by a durable mechanical design suited for 24/7 operations. Can it handle different pulp materials and thicknesses? Yes, with automatic speed adjustment based on input material thickness and customizable multi-stage pressure profiles, it adapts seamlessly to various pulp compositions and end-product requirements. Is technical support available internationally? Yes, remote diagnostics and software updates are supported globally, ensuring prompt resolution of operational issues regardless of location. How does it contribute to sustainability efforts? Its energy-efficient design reduces power consumption by up to 35%, while the ability to produce high-integrity
Molded Pulp Products minimizes waste and supports circular economy principles in packaging manufacturing.
Product Categories : Pulp Molding Equipment > Molded Pulp Shaping Machine
