Medical-Grade Molded Pulp Trays for Sterile Medical Device Packaging – Eco-Friendly, High-Performance Solutions This advanced molded pulp tray system is engineered specifically for medical-grade inner packaging applications, offering superior protection, compliance with global regulatory standards, and sustainable material advantages. Designed using high-quality fiber pulp sourced from renewable resources, these trays provide a biodegradable alternative to traditional plastic packaging while maintaining the structural integrity required in sterile environments. Ideal for surgical instruments, diagnostic equipment, pharmaceuticals, and implant carriers, each tray is precision-molded to conform precisely to product contours—ensuring optimal cushioning, impact resistance, and secure containment during transport, storage, and sterilization. Key Features: - FDA 21 CFR Part 210/211 compliant and ISO 13485 certified for quality assurance - USP Class VI biocompatibility and non-pyrogenic (LAL test <0.25 EU/ml) - Validated for steam, ethylene oxide (EtO), and gamma radiation sterilization up to 50 cycles - Particle generation under 100 particles ≥0.5 μm per tray – critical for cleanroom compatibility - ESD-safe surface resistance between 10⁴–10⁹ ohms to prevent static damage - Compliant with EU MDR 2017/745, REACH, RoHS, and EN 13432 compostability standards - Zero plastic content; carbon-neutral manufacturing process Detailed Description: These medical-grade paper trays are not just environmentally responsible—they are performance-driven solutions tailored for healthcare professionals who demand reliability, sterility, and safety. The formulation uses virgin fiber pulp that undergoes rigorous processing to eliminate contaminants, ensuring minimal particulate shedding even after repeated sterilization. Each unit passes dimensional inspection, lot-controlled raw material checks, and accelerated aging studies per ASTM F1980, guaranteeing long-term stability and shelf life. Whether used as single-use instrument trays or part of modular surgical kits, they offer consistent mechanical strength at temperatures up to 134°C for 30 minutes—a benchmark for autoclave validation. Their design supports peel-to-present sterile barrier systems, tamper-evident seals, and RFID tracking capabilities, making them ideal for traceable supply chains in regulated markets. Applications Across Healthcare Sectors: - Surgical Instrument Packaging: Customized cavities for laparoscopic tools, scalpels, forceps, and implants - Diagnostic Equipment: Secure housing for imaging components, lab analyzers, and portable diagnostics - Pharmaceutical Packaging: Stabilization for vials, ampoules, pre-filled syringes, and clinical trial supplies - Implant Protection: Shock-absorbing carriers for orthopedic and dental devices - Cleanroom Integration: Designed for ISO Class 7 environments with validated cleaning protocols and particle monitoring User Feedback Highlights: Healthcare procurement managers praise this solution for its balance of eco-conscious design and uncompromised functionality. One user noted, “We switched from polystyrene trays to these molded pulp options and saw no loss in sterility validation or handling durability—just better environmental outcomes.” Another remarked on the ease of integration into existing sterilization workflows: “The trays withstand multiple EtO cycles without degradation, which was a major concern before adoption.” Frequently Asked Questions: What makes this tray suitable for medical use? It meets stringent biocompatibility requirements including USP Class VI certification, non-pyrogenic testing, and heavy metal limits defined by ISO 10993-17. Its ability to endure repeated sterilization without compromising structure ensures safe, reliable use in surgical settings. Can it be used in cleanrooms? Yes—it’s designed for ISO Class 7 environments, with low particle emission and validated cleaning procedures that make it compatible with high-standard facility operations. Is it recyclable or compostable? Absolutely—it’s 100% industrial compostable per EN 13432 and contains no synthetic plastics. The manufacturing process is carbon-neutral, aligning with global sustainability goals. How does it compare to plastic trays? Unlike conventional plastic packaging, these trays offer equivalent or better protection with zero plastic content, lower environmental impact, and full compliance with international medical device regulations such as EU MDR and FDA guidelines. With unmatched performance across sterilization methods, regulatory compliance, and environmental stewardship, this molded pulp tray represents the future of sterile medical packaging. It's not just an alternative—it’s a next-generation solution built for healthcare excellence.
Product Categories : Molded Pulp Products > Wet Press Industrial Packaging
