Vacuum Gas-Liquid Separator Tank Equipment: Advanced Solution for Efficient Pulp Processing This high-performance vacuum gas-liquid separator tank is engineered for precision separation in molded pulp manufacturing systems. Designed to support the formation of paper trays, fiber packaging, and eco-friendly disposable products, it ensures consistent quality by automatically managing pulp recovery and maintaining optimal vacuum conditions throughout the process. Ideal for modern sustainable production lines, this equipment enhances operational efficiency while minimizing waste and downtime. Key Features & Benefits The system delivers reliable performance with an automated storage mechanism that separates pulp from air under controlled vacuum pressure (-0.05 to -0.09 MPa). With a processing capacity ranging from 1.5 to 4.5 m³/hour, it supports continuous production without manual intervention. Constructed from corrosion-resistant 304 or 316 stainless steel, the tank offers durability in demanding industrial environments. Its separation efficiency exceeds 99%, ensuring minimal loss of valuable fiber material. Integrated intelligent controls include PLC-based automation, real-time vacuum monitoring, and a user-friendly touchscreen interface—enabling precise level management within ±3mm accuracy. The built-in automatic cleaning function reduces maintenance time and extends component lifespan, while remote diagnostics allow proactive servicing across global operations. Detailed Functionality During operation, the vacuum-assisted pulp slurry is collected in the upper chamber where air is efficiently removed before the liquid flows into lower reservoirs. Smart sensors trigger discharge cycles when preset levels are reached, directing recovered pulp to return tanks for reuse in subsequent molding stages. This closed-loop system optimizes resource utilization, reduces water consumption, and maintains uniform consistency in final products. Standard flange connections (DN80–DN150) ensure seamless integration with leading molded pulp machines, while flexible piping configurations accommodate diverse plant layouts. A compact footprint of 1.6m × 1.2m × 2m allows installation even in space-constrained facilities, provided a reinforced concrete foundation and at least 0.8 meters of clearance for service access are available. Applications Across Industries Beyond paper tray production, this separator plays a vital role in manufacturing biodegradable packaging solutions such as food containers, protective inserts, and agricultural trays. It’s widely adopted in industries seeking sustainable alternatives to plastic, including foodservice, electronics, horticulture, and logistics sectors. Whether producing compostable tableware or custom molded fiber components, users benefit from reduced environmental impact and improved throughput through consistent pulp quality. User Feedback Highlights Operators report significant improvements in machine uptime and product uniformity since implementing this solution. One facility noted a 25% reduction in pulp waste due to enhanced recovery rates, while another praised the intuitive control panel for simplifying daily adjustments. Maintenance staff appreciate the accessible panels and wear-resistant internals, which minimize unexpected breakdowns and extend service intervals. Common Questions Addressed How does it improve pulp yield? By separating air from pulp effectively, it prevents vacuum fluctuations that can cause uneven distribution or incomplete forming. Is it compatible with existing equipment? Yes—it integrates smoothly with most major molded pulp formers via standardized connection ports. Can it handle different fiber types? Absolutely—the robust design accommodates various pulp sources including recycled paper, wood fibers, and agricultural residues. What makes it stand out from basic separators? Its combination of automation, real-time feedback, and self-cleaning capabilities sets a new benchmark for reliability and low-maintenance operation in pulp processing. This advanced vacuum gas-liquid separator tank represents a strategic investment in sustainable manufacturing excellence—a smart, scalable, and efficient solution for global producers committed to high-quality, environmentally responsible
Molded Pulp Products.
Product Categories : Pulp Making System > Vacuum Equipment
