Intelligent Pulp Vacuum Separator Tank: Advanced Solution for High-Efficiency Molded Pulp Production This intelligent pulp vacuum separator tank is a cutting-edge component designed to optimize the efficiency and consistency of molded pulp manufacturing processes. Engineered for seamless integration into modern paper tray, fiber tableware, egg carton, medical packaging, and industrial protective packaging lines, this system ensures precise separation of pulp from air while maintaining stable vacuum levels across multiple operational stages. With its robust construction, smart automation features, and high recovery rates, it stands as an essential upgrade for any pulp-based production facility aiming to improve yield, reduce waste, and enhance product uniformity. Key Features: - Precision Vacuum Control: Operates within a reliable range of -0.06 to -0.095 MPa, ensuring optimal suction performance during pulp collection. - High-Capacity Processing: Delivers 2–5 m³/hour throughput with adjustable flow control tailored to specific production needs. - Stainless Steel Construction: Built from corrosion-resistant SUS304 or SUS316 materials for long-term durability in demanding wet environments. - Smart Automation: Equipped with an industrial-grade PLC controller featuring a touchscreen interface for intuitive operation and real-time monitoring. - Enhanced Separation Efficiency: Achieves up to 99.8% pulp recovery rate through multi-stage cyclonic filtration and automated discharge mechanisms. - Integrated Data Management: Records process parameters such as vacuum pressure, liquid level, and pulp density for continuous improvement and quality assurance. Detailed Description: The intelligent pulp vacuum separator tank functions as a critical link between the forming machine and the pulp recycling loop. During the molding cycle, wet pulp is drawn into the upper chamber via vacuum suction. Once the preset liquid level is reached, the system automatically transfers the pulp to lower storage tanks using intelligent logic, minimizing manual intervention. From there, it is pumped back into the main
pulping system for reuse—reducing raw material consumption and environmental impact. The three-chamber design includes a high-efficiency cyclone separator that removes entrained air effectively, while built-in sensors monitor pulp concentration and maintain consistent slurry quality. A self-cleaning filtration mechanism minimizes downtime, and remote diagnostic capabilities allow for proactive maintenance planning without disrupting operations. Applications: Ideal for manufacturers producing molded fiber products such as eco-friendly food containers, disposable cutlery, egg trays, pharmaceutical packaging, and protective inserts for electronics or machinery. This unit supports both standalone setups and fully integrated automated lines, making it suitable for small-scale workshops and large-scale industrial facilities alike. Its compatibility with major pulp molding machines and optional robotic interfaces enables easy scaling and future-proofing of production workflows. User Feedback: Operators report significant reductions in pulp loss, improved consistency in final product weight and structure, and fewer interruptions due to clogging or low vacuum performance. Maintenance personnel appreciate the quick-access panels, wear-resistant components, and automatic cleaning cycles that simplify daily upkeep. Overall, users highlight enhanced productivity, better resource utilization, and smoother integration with existing systems compared to older mechanical separators. Frequently Asked Questions: What makes this vacuum separator different from traditional models? It combines advanced automation, real-time data tracking, and self-cleaning functionality—features rarely found in conventional units—leading to higher reliability and lower labor costs. How does it contribute to sustainability in pulp manufacturing? By recovering over 99% of usable pulp and enabling closed-loop water and fiber circulation, it reduces raw material usage and wastewater discharge, aligning with green manufacturing standards. Is installation complex? No—it comes with standardized flange connections (DN100–DN150), requires minimal foundation preparation (150mm reinforced concrete), and only needs standard utilities: 380V/50Hz power, compressed air at 0.6–0.8 MPa, and drainage access. Can it be used in non-paper applications? Yes, it's adaptable to various fiber-based industries including biodegradable packaging, horticulture trays, and technical foam replacements where consistent pulp consistency is crucial.
Product Categories : Pulp Making System > Vacuum Equipment
