Pulp vacuum-assistant gas-liquid separator tank

Pulp Vacuum-Assisted Gas-Liquid Separator Tank – Advanced Solution for Sustainable Packaging Manufacturing

Engineered for precision and efficiency in molded pulp production, the Pulp Vacuum-Assisted Gas-Liquid Separator Tank is a high-performance system that transforms raw fiber processing into consistent, high-quality packaging solutions. Designed to seamlessly integrate with forming machines, this advanced separator ensures optimal vacuum levels while automatically managing pulp flow, air separation, and liquid retention—reducing manual labor and enhancing operational continuity across eco-friendly manufacturing lines.

At its core, the tank delivers unmatched performance through intelligent automation and robust materials. Constructed from corrosion-resistant 316L stainless steel, it withstands harsh industrial environments while maintaining hygiene standards critical for food-safe and medical-grade applications. With a vacuum range adjustable between -0.06 MPa and -0.1 MPa, it supports precise control over pulp consistency, ensuring uniform product quality without operator intervention. The system achieves up to 99.9% pulp recovery accuracy—a benchmark in gas-liquid separation technology—making it ideal for industries prioritizing sustainability and waste reduction.

Key features include an integrated PLC-based control panel with touchscreen interface, enabling real-time monitoring of pressure, liquid level (±2mm precision), and process parameters. Automatic level detection triggers smart routing of pulp from the top chamber to dual lower reservoirs, then safely transfers it to the return tank for reuse—minimizing downtime and maximizing throughput. Enhanced by data logging capabilities, operators gain valuable insights into production trends, facilitating predictive maintenance and continuous improvement.

The unit’s compact footprint—measuring just 1.8m x 1.5m x 2.5m—makes it suitable for both new installations and retrofitting existing facilities. Its flange connections (DN100–DN200) ensure compatibility with standard piping systems, allowing flexible integration into various molding setups. For optimal stability, a vibration-dampened foundation is recommended, particularly when used alongside high-speed forming equipment.

This separator plays a vital role in diverse sectors beyond traditional paper tray manufacturing. It supports the production of biodegradable food containers, sterile medical packaging, electronic protective casings, and premium industrial cartons—all aligned with global trends toward circular economy practices. By reclaiming water and fiber efficiently, it reduces environmental impact while improving cost-effectiveness in resource-intensive operations.

Users report significant improvements in process reliability and reduced labor costs after implementation. One facility noted a 40% decrease in manual handling time, while another highlighted enhanced pulp consistency leading to fewer rejects during final inspection. The self-cleaning mechanism and quick-release access panels simplify routine upkeep, and remote diagnostics allow for proactive troubleshooting, minimizing unexpected disruptions.

Common questions often revolve around installation flexibility, material durability under varying pH conditions, and ease of integration with legacy machinery. The design accommodates different input configurations and can be customized for specific site requirements. Its resistance to chemical degradation makes it suitable for both acidic and alkaline pulping processes, further expanding its applicability in sustainable packaging solutions worldwide.

Product Categories : Pulp Making System > Vacuum Equipment